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Plastic Machine Controller - DAA Type Controller (24 I/O)
DAA-TYPE

Introduction
"DAA" controller series is designed and manufactured by ZEUS, It has features of advanced technology, high quality etc.

All injection molding process of this controller is centralized and controlled by Prosessor. It provides quick action, high efficiency, power saving, safety and reliability.

For the purpose of using and better maintenance of this machine, this operation manual will provide detail information and instructions as well.

Model Selection
DA Type Model No.
01. DA - Type Industrial Molding Machine Controller with 22 Digital input / 18 Digital outputs & With 7 + 1 Temp. Controllers in built with 2 analog. Input and 2 analog output, LCD (display Size 88*119 mm) (old)       DA-8T24
02. DAA - Type Industrial Molding Machine Controller with 26 Digital input / 22 Digital outputs & With 4 + 1 Temp. Controllers in built with 2 analog. Input and 2 analog output, LCD (display Size 7" TFT 480*800piccell) With current display(new)       DAA_5T24
03. DAA - Type Industrial Molding Machine Controller with 34 Digital input / 28/ 32 Digital outputs & With 9 + 1 Temp. Controllers in built with 2 /4 analog. Input and 2/4 analog output, LCD (display Size 7" TFT 480*800piccell) With current display(new)       DAA_10T32

Specification
Product DAA Type
CPU 16-BIT, 16 MHz (MSP 430 / ARM CONTROLLER 32 Bit, 57 MHz (internal 288 Mhz))
MMI Display Monitor: 7" TFT LCD (800 x 480 pixels)
Keyboard: Total 58 Tact Switch (Max. 64 Keys)
Keysfor direct page call & alphanumeric keys.
Monitor & Keypad Fitted in single panel.
Display Mode Colour LCD TFT
Memory RAM : 16 KB SRAM
ROM : 128 KB Flash ROM / 4MB RAM - ROM
Interface Ports In advance version - USB port, RS-485 Communication (2 No. Optional)
Current Input 8 current input (5 for heater & three for totel current of Machin)
Digital Inputs & Outputs 24 Inputs (sink 24 VDC) (Standard) Swapable
24 Output (Source 24 VDC / 1.5 A Isolated) Swapable
Expandable up to 32/32 Max (Optional)
Analog Inputs & Outputs 2 Analog Inputs (Standard), (12/16 bit Resolution) (expandable to 4)
4 Analog Output (Standard), (12 bit Resolution) or 2 PWM O/P
PWM O/P expandable to 4
Temperature Control 5 Zone Standard / 8 Zone Control ( Optional)
Thermocouple J/K Selection
Auto Tuning PID/User PID
Temp. Unit Selection :- Degree Celsius & Degree Fahrenheit
Range 0-400 Degree Celsius
Idle Mode Option
Accuracy ± 1 Degree Celsius
Alarms : Temp. High/Low, T/C Break/Reverse.
Operating Conditions Storage Temperature: 20 -60 Degree Celsius
Features Memory of 100 sets of formulae available.
Decimal point selectable to 3 digits.
Motor speed DA calibration function.
Password protection for user settable parameters.
Hourly Production Record
Dimensions (mm) Main Box :- 342 x 200 x 42
Display Panel :- 324 x 164 x 104
Feature Updation of S/W is possible through USB port on site.


Software Functional Details
Functional Details
One Touch Screen Change Monitor, Q.C., Temperature, Mould, Injection, Ejector Memory, I/O Status
Modes Of Operation Manual, Semi auto, and Full Auto
Temperature Control Auto tuned PID / P / On-Off and Idle mode with weekly programming
Screw & Mould Pos. Display Graphic (bar) & numeric (In FA-Type numeric only)
Product Counters Presetable counters for Batch, Faulty and Total Product counting are available. When the set value is the machine can be stopped automatically
Injection Monitor Time Monitor in position mode and Position Monitor (up/low limit settable) in time mode.
Cool Timer Selection Injection end or charge end
Auto Purge Multi cycle auto purge (barrel cleaning)
Air Blow Fix mould (cavity) and moving mould (punch)Individually selectable for Position or Time Delay after mould open start.
Core 2 Standard core functions Selectable Time Or Switch Base Core In Selection Before close / at position / after close Core Out Selection Before open / at position / after open
Mould Memory (recipe) 100 in numeric only
I/O Table Input and Output status display.
Delay Time To reduce Machine Vibration Delay Time for each process is provided
Monitor Time Monitor Time is provided for each operation. If exceeded, will give an alarm.
Production Record 24Hrs. hourly production record
Software Settings Following Software Settings are provided at the Supervisor Level and are protected by Password . • Temperature control output mode, alarm mode and thermocouple type selection. • Linear Scales Calibration. • Pressure and flow output calibration. Delay times between pressure, flow and directional valve for Reducing vibrations at the start & end of each operation / segments
Product : DAA_5T24 and DAA_10T32
Group Products Specification
Product DAA Type -24 I/O DAA Type - 32 I/O
Image
Model No. DAA_5T24 DAA_10T32
CPU 16-BIT, 16 MHz (MSP 430 / ARM CONTROLLER 32 Bit, 57 MHz (internal 288 Mhz))
MMI Display Monitor: 5.7" MONO / 7" TFT LCD (800 x 480 pixels)
Keyboard: Total 58 Tact Switch (Max. 64 Keys)
Keysfor direct page call & alphanumeric keys.
Monitor & Keypad Fitted in single panel.
Display Mode LCD
Memory RAM : 16 KB SRAM
ROM : 128 KB Flash ROM / 4MB RAM - ROM
Interface Ports IN advance version - USB port, RS-485 Communication (2 No. Optional)
Field Buses ISA96
Local Access Networks
No
Digital Inputs & Outputs 24 Inputs (sink 24 VDC) (Standard) Swapable
24 Output (Source 24 VDC / 1.5 A Isolated) Swapable
Expandable up to 32/32 Max (Optional)
Analog Inputs & Outputs 2 Analog Inputs (Standard), (12/16 bit Resolution) (expandable to 4)
2 Analog Output (Standard), (12 bit Resolution) or 2 PWM O/P
PWM O/P expandable to 4
Temperature Control 8 Zone Control (Standard)
Thermocouple J/K Selection
Auto Tuning PID/User PID
Temp. Unit Selection :- Degree Celsius & Degree Fahrenheit
Range 0-400 Degree Celsius
Idle Mode Option
Accuracy ± 1 Degree Celsius
Alarms : Temp. High/Low, T/C Break/Reverse.
Operating Conditions Storage Temperature: 20 -60 Degree Celsius
Features Memory of 30/100 sets of formulae available.
Decimal point selectable to 3 digits.
Motor speed DA calibration function.
Password protection for user settable parameters.
-Hourly Production Record
Dimensions (mm) Main Box :- 342 x 200 x 42
Display Panel :- 324 x 164 x 104
Feature In advance version updation of S/W is possible through USB port on site.

Note: Technical specifications are subject to change without prior information